I have just purchaced a Syncrowave 200 and have some problems. I am brand new to tig welding but I am a certified mig welder with 23 years experience. I primarily am welding patches on cars with 18 guage to 22 guage steel. I am using a 1/16' red tungsten thorium electrode in dcen. Using 1/16' ER70S2 welding rod. Arc Welding Power Source Syncrowave 200 Visit our website at www.MillerWelds.com File: TIG (GTAW) Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller.
- Miller Tig Welders Syncrowave 210
- Miller Syncrowave 200 Manual
- Miller Syncrowave 250 Tig
- Miller Syncrowave 200 Price
Page 3: Remote controls, Water coolant systems, Running gear and covers, Tig (gtaw) torches
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3
Runner
®
Package
Syncrowave
®
200 Runner
#907 308-01-1 208 – 230 V, 50/60 Hz
#907 309-01-1 460/575 VAC, 50/60 Hz
Includes Syncrowave 200, No. 39 running
gear, 150 amp WP1712SFDI Weldcraft
torch with quick-connect, 12 ft (3.7 m)
work cable with clamp and quick-connect,
electrode holder with quick-connect,
RFCS-14 remote foot control with 20 ft
(6 m) cord, gas regulator and gas hose.
Primary cord is included with 208 – 230 V
model only.
#907 309-01-1 460/575 VAC, 50/60 Hz
Includes Syncrowave 200, No. 39 running
gear, 150 amp WP1712SFDI Weldcraft
torch with quick-connect, 12 ft (3.7 m)
work cable with clamp and quick-connect,
electrode holder with quick-connect,
RFCS-14 remote foot control with 20 ft
(6 m) cord, gas regulator and gas hose.
Primary cord is included with 208 – 230 V
model only.
Remote Controls
RFCS-14 HD
Foot Control
#194 744
For all Miller
solid-state
power sources
after serial
Foot Control
#194 744
For all Miller
solid-state
power sources
after serial
number JK674521. This new design
increases stability with a larger base and
durability with a heavier cord. Maximum
flexibility is accomplished with a recon-
figurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
increases stability with a larger base and
durability with a heavier cord. Maximum
flexibility is accomplished with a recon-
figurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
RCCS-14 Remote Contactor and Current
Control #043 688 14-pin plug
For all Miller solid-state power sources
after serial number JK674521. North/south
rotary-motion fingertip control fastens to
TIG torch using two Velcro
Control #043 688 14-pin plug
For all Miller solid-state power sources
after serial number JK674521. North/south
rotary-motion fingertip control fastens to
TIG torch using two Velcro
®
straps. Great
for applications that require a finer amperage
control. Includes 26.5 ft (8 m) control cord.
control. Includes 26.5 ft (8 m) control cord.
RCC-14 Remote Contactor and Current
Control #151 086 14-pin plug
For all Miller solid-state power sources
after serial number JK674521. Side-to-side
(east/west) rotary-motion fingertip control
fastens to TIG torch using two Velcro
Control #151 086 14-pin plug
For all Miller solid-state power sources
after serial number JK674521. Side-to-side
(east/west) rotary-motion fingertip control
fastens to TIG torch using two Velcro
®
straps. Great for production or contractors
that need quick ramp-up. Includes 26.5 ft
(8 m) control cord.
that need quick ramp-up. Includes 26.5 ft
(8 m) control cord.
RMLS-14 Switch #129 337
For all Miller solid-state power sources
after serial number JK674521. Momentary-
and maintained-contact rocker switch for
contactor control. Push forward for
maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
For all Miller solid-state power sources
after serial number JK674521. Momentary-
and maintained-contact rocker switch for
contactor control. Push forward for
maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off Control #187 208
For all Miller solid-state power sources
after serial number JK674521. Momentary-
contact switch for contactor control.
Rubber-covered pushbutton dome switch
ideal for repetitive on-off applications.
Includes 26.5 ft (8 m) cord and 14-pin plug.
For all Miller solid-state power sources
after serial number JK674521. Momentary-
contact switch for contactor control.
Rubber-covered pushbutton dome switch
ideal for repetitive on-off applications.
Includes 26.5 ft (8 m) cord and 14-pin plug.
RHC-14 Hand Control
#129 340
Miniature hand control
for remote current and
contactor control.
Dimensions:
#129 340
Miniature hand control
for remote current and
contactor control.
Dimensions:
4 x 4 x 3-1/4 in (102 x 102 x 82 mm).
Includes 20 ft (6 m) cord and 14-pin plug.
Includes 20 ft (6 m) cord and 14-pin plug.
Water Coolant Systems
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
Systems literature sheet, Index No. AY/7.2.
Coolmate
™
3 #043 007 115 VAC
For use with water-cooled torches rated up
to 500 amps. Unique paddle-wheel
indicator, external filter and easy-fill spout.
to 500 amps. Unique paddle-wheel
indicator, external filter and easy-fill spout.
Low-Conductivity Coolant #043 810
Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains a
compound that resists algae growth.
Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains a
compound that resists algae growth.
Running Gear and Covers
No. 39 Running Gear #300 009
Includes low cylinder rack, two 8 in
(203 mm) wheels and two 4 in (102 mm)
casters. Two compartments have been
integrated for filler materials and will
accommodate one gas cylinder up to
60 in (152 cm) high measuring 9 in
(23 cm) in diameter.
Includes low cylinder rack, two 8 in
(203 mm) wheels and two 4 in (102 mm)
casters. Two compartments have been
integrated for filler materials and will
accommodate one gas cylinder up to
60 in (152 cm) high measuring 9 in
(23 cm) in diameter.
Protective Cover #300 059
Heavy-duty, water- and mildew-resistant.
Protects and maintains the finish of
the welder. Download sagetv 9 manual.
Heavy-duty, water- and mildew-resistant.
Protects and maintains the finish of
the welder. Download sagetv 9 manual.
TIG (GTAW) Torches
Miller Tig Welders Syncrowave 210
Weldcraft
Miller Syncrowave 200 Manual
®
TIG Torches
The Weldcraft line of TIG
torches complements the
most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with
genuine Weldcraft parts.
torches complements the
most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with
genuine Weldcraft parts.
Water-Cooled Torch #WP2025RM
Requires adapter #195 380.
Requires adapter #195 380.
Water-Cooled TIG Torch Adapter
#195 380
#195 380
TIG (Gas Tungsten Arc Welding) Handbook
#170 555
To order, call the Miller Literature
Distribution Center at 1-920-751-2120, or
FAX 1-920-751-2121. A comprehensive,
text on all aspects of the TIG process.
#170 555
To order, call the Miller Literature
Distribution Center at 1-920-751-2120, or
FAX 1-920-751-2121. A comprehensive,
text on all aspects of the TIG process.
Genuine Miller Accessories
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Popular Brands
Popular manuals
Syncrowave 200 | Issued November 2005 • Index No. AD/4.4 |
® | TIG/Stick Welding |
Power Source |
Light Industrial Applications | Processes | Input Power Requires 1-Phase Power | ||
Light Metal Fabrication | TIG (GTAW) Welding | Amperage Range | 5 – 200 | A |
Maintenance/Repair Operations | Stick (SMAW) Welding | Rated Output 150 A at 26 | V, 40% Duty Cycle | |
Light Manufacturing | Pulsed TIG (GTAW-P) Welding | |||
Automotive Repair | Weight Base Model: 238 lb (108 kg) | |||
Vocational Training | ||||
Runner: | 271 lb (123 kg) | |||
Hobbyist |
The Power of Blue®.
Squarewave output with AC balance control features adjustable penetration and cleaning action while increasing arc stability on various aluminum alloys, and helps eliminate tungsten spitting and arc rectification.
NEW! Cable management system uses dual cable hangers and foot control storage conveniently attach to the power source side panels to allow all weld cables and the remote foot control to be neatly stored, preventing torch, cable or remote damage.
NEW! Syncro Start™ allows the operator to choose from three different starting conditions to optimize the application (Soft/Standard/Hot).
NEW! Runner has low cylinder rack to eliminate the need for lifting when changing gas cylinders.
Miller Syncrowave 250 Tig
Fan-On-Demand™improves power | |||
efficiency and reduces noise and | Syncrowave | ||
maintenance by lessening the amount | |||
of airborne contaminants pulled | 200 Runner | ||
through the machine. | |||
Adaptive Hot Start™ for | |||
Stick arc starts automatically | |||
increases the output amperage at | |||
the start of a weld should the start | |||
require it. Prevents the electrode from | |||
sticking and creating an inclusion. | |||
NEW! Weldcraft® WP1712SFDI50 | |||
TIG torch. 150 A, air-cooled torch | |||
features super flex (SF) braided nylon | |||
power cable for maximum flexibility. |
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
NEW! Auto-Postflowprotects the weld end zone and electrode by optimizing postflow time based on welding amperage — for adequate shielding every time without waste and no need for adjustment.
NEW! Dual digital meters with alpha-numeric displays allow for quick and easy viewing and preset values for voltage, amperage and other key variables. Allows for greater accuracy and repeatability in the welding procedure.
NEW! Built-in pulse control enhances weld bead and puddle control for improved appearance and quality — reduce burn through, coordinate the addition of filler material, and reduce the warping effects of distortion by reducing the average heat input.
NEW! 115 V auxiliary power receptacle is conveniently located on the front panel, allowing for operation of a Coolmate™ torch coolant system or other small tools.
Arc hour/cycle counter records actual welding time and number of arc starts.
DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010.
Miller Electric Mfg. Co. | International Headquarters | Web Site | |
An Illinois Tool Works Company | Phone: 920-735-4505 | www.MillerWelds.com | |
1635 West Spencer Street | USA FAX: 920-735-4134 | ||
Appleton, WI 54914 USA | Canadian FAX: 920-735-4169 | ||
International FAX: 920-735-4125 |
Specifications (Subject to change without notice.)
575 V | 22 | 12.35 | 6.0 |
Certified to both the Canadian and U.S. Standards for welding equipment.
5
6
7
8
1. Balance/DIG Pushbutton Control
9
2. Process Pushbutton Control
3. Power Switch
4. Polarity Switch
5. Voltmeter and Parameter Adjust
6. Ammeter and Parameter Adjust
7. Encoder Adjustment Control
8. Main Amps Pushbutton
(Amperage Control)
9. Pulse Pushbutton Control
Runner® Package
Syncrowave® 200 Runner
#907 308-01-1208 – 230 V, 50/60 Hz #907 309-01-1460/575 VAC, 50/60 Hz Includes Syncrowave 200, No. 39 running gear, 150 amp WP1712SFDI Weldcraft torch with quick-connect, 12 ft (3.7 m) work cable with clamp and quick-connect, electrode holder with quick-connect, RFCS-14 remote foot control with 20 ft (6 m) cord, gas regulator and gas hose.
Primary cord is included with 208 – 230 V model only.
RMLS-14 Switch #129 337
For all Miller solid-state power sources after serial number JK674521. Momentaryand maintained-contact rocker switch for contactor control. Push forward for maintained contact and backward for momentary contact. Includes 26.5 ft (8 m) cord and 14-pin plug.
Remote Controls
RFCS-14 HD
Foot Control #194 744
For all Miller solid-state power sources after serial
number JK674521. This new design increases stability with a larger base and durability with a heavier cord. Maximum flexibility is accomplished with a reconfigurable cord that can exit the front, back or either side of the pedal. Foot pedal provides remote current and contactor control. Includes 20 ft (6 m) cord and 14-pin plug.
RCCS-14 Remote Contactor and Current Control #043 688 14-pin plug
For all Miller solid-state power sources after serial number JK674521. North/south rotary-motion fingertip control fastens to TIG torch using two Velcro® straps. Great for applications that require a finer amperage control. Includes 26.5 ft (8 m) control cord.
RCC-14 Remote Contactor and Current Control #151 086 14-pin plug
For all Miller solid-state power sources after serial number JK674521. Side-to-side (east/west) rotary-motion fingertip control fastens to TIG torch using two Velcro® straps. Great for production or contractors that need quick ramp-up. Includes 26.5 ft
(8 m) control cord.
RMS-14 On/Off Control #187 208
For all Miller solid-state power sources after serial number JK674521. Momentarycontact switch for contactor control.
Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes 26.5 ft (8 m) cord and 14-pin plug.
RHC-14 Hand Control #129 340
Miniature hand control for remote current and contactor control.
Dimensions:
4 x 4 x 3-1/4 in (102 x 102 x 82 mm). Includes 20 ft (6 m) cord and 14-pin plug.
Water Coolant Systems
For more information, see the Miller Coolant Systems literature sheet, Index No. AY/7.2.
Coolmate™ 3 #043 007 115 VAC
For use with water-cooled torches rated up to 500 amps. Unique paddle-wheel indicator, external filter and easy-fill spout.
Low-Conductivity Coolant #043 810
Sold in cases of four 1-gallon recyclable plastic bottles. Miller coolants contain a base of ethylene glycol and deionized water to protect against freezing to -37˚F (-38˚C) or boiling to 227˚F (108˚C). Also contains a compound that resists algae growth.
Running Gear and Covers
No. 39 Running Gear #300 009
Includes low cylinder rack, two 8 in
(203 mm) wheels and two 4 in (102 mm) casters. Two compartments have been integrated for filler materials and will accommodate one gas cylinder up to
60 in (152 cm) high measuring 9 in
(23 cm) in diameter.
Protective Cover #300 059
Heavy-duty, waterand mildew-resistant. Protects and maintains the finish of
the welder.
TIG (GTAW) Torches
Weldcraft® TIG Torches
The Weldcraft line of TIG torches complements the most popular TIG power
source line available today. The Weldcraft torch line includes both air-cooled and water-cooled models. Available with genuine Weldcraft parts.
Water-Cooled Torch #WP2025RM
Requires adapter #195 380.
Miller Syncrowave 200 Price
Water-Cooled TIG Torch Adapter #195 380
TIG (Gas Tungsten Arc Welding) Handbook #170 555
To order, call the Miller Literature Distribution Center at 1-920-751-2120, or FAX 1-920-751-2121. A comprehensive, text on all aspects of the TIG process.
3
Package Components
Complete
Packages!
No. 39 Running Gear
Gas Regulator
and Hose
Electrode
Holder with
Quick-Connect
150 A WP1712SFDI50
TIG Torch with Quick-Connect
Syncrowave
200 Runner
Power Source with 8 ft (2.4 m) Primary Cord
(Cord included with 208 – 230 V model only)
RFCS-14 Foot Control with
20 ft (6 m) Cord
12 ft (3.7 m) Work Cable with Clamp and Quick-Connect
Syncrowave 200
Gas Regulator
and Hose
Electrode
Holder with
Quick-Connect
150 A WP1712SFDI50
TIG Torch with Quick-Connect
Power Source with 8 ft (2.4 m) Primary Cord
(Cord included with 208 – 230 V model only)
RFCS-14 Foot Control with
20 ft (6 m) Cord
12 ft (3.7 m) Work Cable with Clamp and Quick-Connect
Litho in USA
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